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Santoprene TPV vs. EPDM: The Replacement Your Applications Have Been Waiting For
Celanese- 02/25/2026
Santoprene TPV vs. EPDM: The Replacement Your Applications Have Been Waiting For
AuthorKaelie Miles

Unlocking Better Performance and Cost Savings

For more than 40 years, Santoprene® TPV has reshaped what manufacturers expect from flexible materials. As a durable, versatile thermoplastic elastomer, Santoprene® TPV supports a wide range of applications across the automotive, industrial, consumer, and electrical markets. One of the most significant growth areas for TPVs during this time has been replacing traditional EPDM thermoset rubber by offering manufacturers meaningful improvements in performance, process efficiency, and sustainability.

Unlike EPDM, which must be cured and cannot be reprocessed, Santoprene® TPV’s thermoplastic nature enables faster manufacturing cycles, easier fabrication, and recyclability. This delivers clear benefits for manufacturers seeking better durability, lower costs, and easier processing, all while maintaining the flexibility and resilience of EPDM.

Advantages of Santoprene® TPV vs. EPDM Rubber

  1. Up to 45% cost reduction on finished parts
  2. Up to 50% weight reduction through part consolidation and TPVs 20-30% lower density vs. EPDM
  3. Up to 28% CO2 reduction
  4. Able to be recycled/reprocessed
  5. Up to 70% less space and 50% reduction in energy costs to process through elimination of vulcanization process
  6. Improved long-term UV and weathering performance
  7. Improved compression set and sealing performance

Ready for What's Next?

Channel Prime Alliance brings years of engineering expertise and a deep understanding of TPV applications to support every step of your material transition. We offer a broad portfolio of stocked Santoprene® grades, supported by hands‑on technical guidance. Our team helps customers evaluate, test, and qualify the right TPV solutions for their needs. We also support smooth commercialization, ensuring a confident transition from EPDM rubber to more efficient, future‑ready materials.

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Blog FAQs

TPV plastic, also known as thermoplastic vulcanizate, is a type of thermoplastic elastomer (TPE). These materials offer the performance of plastics with the flexibility and durability properties like rubber.


Santoprene® is Celanese's TPV product portfolio that offers a wide range of grade options to fit various industries and applications. Santoprene® is known to serve as a replacement to traditional EPDM thermoset rubbers by offering improvements in performance, process efficiency, and sustainability.


TPV plastic (thermoplastic vulcanizate) delivers the flexibility and sealing performance of rubber while offering the processing advantages of a thermoplastic. Compared to traditional elastomers, TPV provides excellent UV, weather, ozone, chemical, and oil resistance, along with durable performance across a wide temperature range. Because it can be injection molded or extruded on standard plastic equipment, TPV often reduces manufacturing costs, minimizes scrap, and supports recyclability.


TPV plastic is widely used in consumer products that require a combination of soft touch feel, flexibility, durability, and long-term environmental resistance. Common applications include appliance seals and gaskets, power tool grips, sporting goods, consumer electronics components, outdoor equipment, and various overmolded soft-touch parts.


Celanese is known for its top-tier plastic resin offerings. Channel Prime Alliance distributes the full ETPs portfolio, which also includes the Santoprene® TPV plastic portfolio. Connect with us to learn more about the grade selection and best fit for your application needs.


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